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Plastics Glossary — 12 Key Properties & Terms

Plastics Glossary – Materials testing in the laboratory to ISO standards

Glass transition temperature Tg

Definition: Temperature range in which amorphous polymers transition from glassy (hard-elastic) to rubbery (soft-elastic) state. For semi-crystalline polymers, Tg refers to the amorphous fraction only.

Standard: ISO 11357-2 (DSC) or ISO 6721 (DMA). DSC measures the inflection point in heat flow; DMA the maximum tan delta.

Typical values: PC ≈ 145 °C · PET ≈ 75 °C · PS ≈ 100 °C · PVC ≈ 80 °C · PMMA ≈ 105 °C · ABS ≈ 105 °C · PA 6 ≈ 50 °C (dry).

Significance: Above Tg, modulus of amorphous polymers drops by 2–3 orders of magnitude. Critical for high-temperature applications. Related: HDT/A (below).

Heat deflection temperature HDT/A

Definition: Temperature at which a test specimen reaches defined deflection under bending load. HDT/A: 1.8 MPa (structural parts). HDT/B: 0.45 MPa (less stringent).

Standard: ISO 75-2 (EU); ASTM D648 (US).

Typical values (HDT/A): PA 66 unfilled ≈ 80 °C · PA 66-GF30 ≈ 240 °C · PC ≈ 130 °C · PEEK unfilled ≈ 160 °C · PEEK-GF30 > 300 °C · PP homopolymer ≈ 60 °C.

Significance: Standard material-selection criterion for thermally loaded parts. Rule of thumb: continuous use temperature ≈ HDT/A minus 30–50 °C.

Melt flow rate MFR

Definition: Mass flow rate (g/10 min) through standardized die at defined temperature and load. Indicator for melt viscosity and indirectly for molar mass.

Standard: ISO 1133-1 (gravimetric method A); ASTM D1238 (US).

Typical values: PE-HD blow-molding 0.3 g/10min (190 °C/2.16 kg) · PP injection 12–25 g/10min (230 °C/2.16 kg) · PA 66 injection 25–45 g/10min (275 °C/0.325 kg).

Significance: Low MFR = high molar mass = better mechanics, harder to process. High MFR = easy processing, thin walls possible, lower strength. Related: MVR (melt volume rate, cm³/10min).

Intrinsic viscosity IV

Definition: Intrinsic viscosity number in dl/g — directly correlated with molar mass. Decisive characteristic for PET.

Standard: ISO 1628-5 (solution viscometry in phenol/dichlorobenzene or phenol/TCE).

Typical values (PET): Film grade 0.60–0.68 dl/g · Bottle grade 0.80–0.85 dl/g · Tire-cord grade 0.95–1.05 dl/g.

Significance: Higher IV = higher melt strength for stretch-blow processing. In recycling (rPET), IV drops by 0.02–0.05 dl/g per cycle — solid-state postcondensation (SSP) raises it again. Critical for PPWR recyclate acceptance.

K value (Fikentscher) — PVC molar mass

Definition: Fikentscher's K constant — PVC molar-mass indicator derived from relative viscosity of 0.5% solution in cyclohexanone.

Standard: DIN 53726 / ISO 1628-2.

Typical values: K=57–60 (films, low molar mass) · K=64–66 (pipes) · K=68–72 (hard PVC for pressure applications) · K=80 (specialty PVC for records / cable insulation).

Significance: High K value = higher impact strength but harder to process. PVC processors select K value by application. Not to be confused with K-factor (thermal conductivity) in construction!

Shore hardness A and D

Definition: Indentation hardness. Shore A for elastomers and soft plastics (truncated-cone indenter), Shore D for hard plastics (conical-pointed indenter). Scale 0–100, higher = harder.

Standard: ISO 868 or DIN 53505; ASTM D2240.

Typical values: EPDM seal Shore A 60–70 · TPU Shore A 80–95 · PE-LD Shore D ≈ 45–60 · PVC-U Shore D ≈ 85 · POM Shore D ≈ 80.

Significance: Standard selection criterion for seals, grips, sporting goods. Overlap between Shore A and D: approx. Shore A 95 ≈ Shore D 45.

Density ρ

Definition: Mass per volume in g/cm³ at 23 °C after conditioning.

Standard: ISO 1183-1 (buoyancy in liquid or pycnometer).

Typical values: PP 0.90–0.91 (lightest technical plastic) · PE-HD 0.94–0.97 · PA 6 1.12–1.15 · PC 1.20 · PVC-U 1.38–1.41 · PTFE 2.15–2.20 (highest standard density).

Significance: Volume calculation for parts (material usage × density × price). Critical for recycling-sort sink/float method: PP/PE float in water, others sink.

Young's modulus E

Definition: Stiffness. Stress over elastic strain in linear range, MPa.

Standard: ISO 527-1/-2 (tensile test).

Typical values: LDPE ≈ 200 MPa · HDPE ≈ 1100 MPa · PP ≈ 1500 MPa · ABS ≈ 2300 MPa · PA 66 dry ≈ 3000 MPa · PA 66-GF30 ≈ 8500 MPa · PEEK-GF30 ≈ 10000 MPa.

Significance: Stiffness is the most important selection criterion for structural parts. Glass-fiber reinforcement typically multiplies E by 3–5×. Note: PA loses up to 60% of dry E modulus on water absorption.

Charpy notched impact aN

Definition: Impact energy per fractured net cross-section, kJ/m². Measures brittle-fracture tendency under dynamic load.

Standard: ISO 179-1 (notched variant eA notched).

Typical values: PS brittle 2 kJ/m² · PMMA 2–3 · PC very tough 70–80 (unfilled!) · PA 66-GF30 8–12 · POM 6–10 · PEEK 5–8 · ABS 15–25 (tough).

Significance: Selection criterion for shock-loaded applications (helmets, housings, protective equipment). PC and impact-modified polyamides are standard. PMMA and PS are inherently brittle — avoid for shock-loaded parts.

Processing shrinkage S

Definition: Linear dimension reduction of an injection-molded part vs the mold dimension, in %.

Standard: ISO 294-4 (linear processing shrinkage) and ISO 2577 (thermosets).

Typical values: Amorphous polymers (PS, ABS, PC, PMMA) 0.4–0.8% isotropic · semi-crystalline parallel to flow direction 1.0–2.5% (PE-HD, PP, PA 6, POM) · semi-crystalline transverse 1.5–3.0% (anisotropy!).

Significance: Mold enlargement must compensate for shrinkage. In GF-reinforced semi-crystallines, shrinkage drops sharply in fiber direction (fiber orientation). Important: factor in post-shrinkage over hours/days.

Water absorption ψ (Psi)

Definition: Mass increase from water absorption, % after 24 h or saturation in standard climate 23 °C / 50% RH.

Standard: ISO 62 (method 1 = 24h immersion, method 2 = saturation 23 °C).

Typical values: PP/PE < 0.1% (practically non-hygroscopic) · PC ≈ 0.3% · ABS ≈ 0.3% · POM ≈ 0.8% · PA 6 saturated 9% · PA 66 saturated 8%.

Significance: Hygroscopic polymers (PA, PBT, PC) must be dried before injection (residual moisture < 0.15%). Water absorption significantly changes E modulus, impact strength, and dimensional stability of PA — conditioning (equilibrium moisture) must be considered in design.

Mooney viscosity ML(1+4)

Definition: Viscosity measure for unvulcanized rubbers and elastomer compounds. Measured at 100 °C with large rotor disc, 1 min preheat + 4 min measurement time.

Standard: ISO 289-1 (method A) or ASTM D1646.

Typical values: Natural rubber 60–95 ML(1+4) · EPDM 30–80 (depending on diene content and molar mass) · NBR 45–75 · silicone 30–60.

Significance: Key incoming-inspection test for rubber processors. Higher values = higher molar mass = better mechanical properties of vulcanizate, but harder to process. Mooney-scorch value (additional test) measures onset of pre-vulcanization.

For detailed property data per polymer see the Materials overview. For standards detail pages see ISO Standards overview.

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